automatic CO2 welding robot torch slag cleaning machine
Product Description
The automatic welding slag cleaning method is adopted, and the product control system is a self-contained combination of gas and electricity, and does not need to communicate with the robot. Only the robot needs to put the welding torch into the clearing gun inlet to wait for the cleaning, cutting and spraying to quickly complete the three movements, thereby minimizing the workload of the arc welding robot and simplifying the call of the robot when using the clearing device. The inconvenience caused by the step program. At the beginning of the design, we considered the cost of the consumables of the product. Therefore, the product adopts a special working method so that it does not need to increase the investment of the cleaners in the next few years. There are four mounting holes on the bottom of the product for easy fixing.
Product Show
Product Feature
Due to the high hardness of the molten slag splashed in the nozzle of the welding torch, the traditional method of clearing the gun is to directly use the pneumatic reamer for reaming. The result is rapid wear of the reamer and the nozzle, shortening the service period, due to the pneumatic hinge The knife is very powerful (8-12NM) and will cause some damage to the torch. Therefore, the clearing device adopts a new method of cleaning slag to avoid the above problem, and the internal clearing action is divided into four steps.
In the first step, the welding slag of the nozzle port is automatically disengaged from the nozzle by the mechanical mechanism inside the product.
The second step is to cut the welding wire at the end of the wire by using a disc-type rolling scissors. The biggest feature of this wire-cutting method is that all the disc-shaped blades are double-sided cutting edges, which is convenient for turning over the edge of the blade for a long time. On one side, a new set of cutting edges can be used, and the entire disc scissors blade can be used for life with the clearing device, reducing the cost of customer use.
In the third step, the reamer penetrates the inner cavity of the nozzle to clean the residual slag. Since the main slag has been removed from the nozzle surface by the function of step one, the service life of the reamer can be maximized.
The fourth step, spray anti-splash silicone oil, because we use a timed, quantitative injection method, the initial injection volume is only 0.4 ml, so that the anti-splash silicone oil is fully atomized and covers the nozzle and avoids multiple sprays, no waste ,save costs.
The above four steps are automatically operated inside the clearing device without external intervention. The cleaned welding slag and residual oil are concentrated in the double-drawer slag liquid inside the clearing device from the separate sump box for convenient sorting. Environmentally friendly and efficient
Clean reamers for gas nozzles
| Clean reamers for gas nozzles |
| Gas nozzles OD (mm) |
Gas nozzles ID (mm) |
Contact Tip OD( mm) |
Reamer OD (mm) |
Reamer ID (mm) |
| 15 |
13 |
6 |
17 |
7 |
| 16 |
14 |
8 |
18 |
9 |
| 17 |
15 |
8 |
19 |
9 |
| 18 |
16 |
8 |
20 |
9 |
| 19 |
17 |
8 |
21 |
11 |
| 20 |
18 |
10 |
22 |
11 |
| 21 |
19 |
10 |
23 |
11 |
| 22 |
20 |
10 |
24 |
11 |
| 23 |
21 |
10 |
25 |
CUSTOMISE |
| 24 |
22 |
10 |
26 |
CUSTOMISE |
| 25 |
23 |
10 |
27 |
CUSTOMISE |
| 26 |
24 |
|
28 |
CUSTOMISE |
Quality Assurance
Raw material inspection(5steps)- Raw materials testing is to ensure the raw material conforming to the order requirements.
Process testing(10steps)-Each processing step testing is to guarantee each step product qualified.
Factory testing(6steps)-Assure 100% product qualified rate to meet customer's requirements
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